Job Description
Job Description:
De-stacking and stacking doors to remove cardboard from the middle.
Operate machinery required for particular position in a safe and efficient manner, to include training of new and existing operators in the carrying out of their duties.
Inspect product for defects and take appropriate action as per work instructions, monitor Quality Technician for consistency
Carry out measurements and weight checks
Assemble product as per instructions with a focus on quality and safety.
Practice Masonite Lean Manufacturing Techniques including 5S+1
Communicate efficiently with other employees and the leadership team in order to ensure quality product is made timely
Read and interpret list counts and complete all departmental paperwork correctly and timely
Perform weekly EHS audits
Participate in Safety Kaizens and Masonite Plant Kaizens
Help create/implement poke yokes for quality issues
Read, understand and follow production schedules
Set up and adjust equipment
Gather materials as needed
Operate motorized equipment (ie forklift, KVAL lifts, etc) as needed
Perform minor preventative maintenance and operator care as required
Assist Management, Maintenance and Quality personnel when troubleshooting equipment, process or material issues
Communicate effectively for flow of product through the plant
Maintain downtime records and production information as appropriate
Perform housekeeping duties
Perform miscellaneous duties as assigned
Wear appropriate personal protective equipment
Work safely and follow safety rules and procedures
Use a Tape Measure, Caliper
Use push carts
Performs visual quality check of entire stack as they come down the conveyor
Repair newly and previously identified doors with quality defects
Restack doors meeting quality specs
Push pallets on conveyor
Place unrepairable doors in cull door stack
Complete reject sheets appropriately for tickets to be remade
Operate jump tracks
Straighten doors
Push door stacks onto infeed tracks of paint booth
Use tools such as glue gun, palm sander, sanding block, chisel, putty knives, clamps, and application of bondo, hot melt glue, touch up paint, and putty
Knowledge:
Read interpret ticket
Basic reading and writing skills
Ability to add and subtract fractions and whole numbers, convert fractions to decimals
Read interpret ticket such as door/customer quality specs
Identify defects
Knowledge of hand tools such as sanders, planers, hand tools putty knife, sanding block wood chisel
High attention to detail for defects
Skills:
Ability to use wood craftsmanship tools to repair doors. High quality standard required and some creativity required.
Responsibility:
Moderate level of responsibility, to identify defects, make repairs using tools provided, and make decisions for what can/cannot be repaired. Responsibility to minimize COQ impact while meeting customer quality expectations.
Physical Demands:
Manually lift/slide/flip materials or doors up to 100 lbs with assistance. (bending, stooping, twisting, - dexterity. Standing for long continuous hours.
Mental Demands:
Fast paced job with continuous focus on finding defects. Constant focus on visual quality inspection of doors.
Social:
Communicate with upstream and downstream departments - expectation to immediately communicate internal process oriented defects for quick recovery/repair.
Working Environment:
Mildly controlled environment - can expect some cold and heat during extreme weather conditions. High dust and noisy environment.
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